Overmolded Cable Connectors

Overmolded cable assemblies offer 360 degree strain relief improved pull strength and flexible support at the cable exit.

Overmolded cable connectors.

Apply the inner mold. Dc electronics can build to print most custom overmolded cable assemblies designed for today s sophisticated applications. Overmolded cable products can now be used in almost every industry and application while being able to withstand the rigors of the most demanding environments. Designed for the mobile equipment industry these overmolded connectors feature an integrated led circuit on the wedgelock allowing for multi direction troubleshooting indication.

Overmolding will also guarantee an ip seal without compromise during transport or field installation. The overmolding process involves injecting molten material into a mold cavity that when cooled conforms to the desired shape. Our large selection of materials offers several different options for the look and feel of your product from a matte finish with a soft touch to. Often when consumer home appliance and telecommunication customers need cable assemblies they need multiple vendors to acquire connectors cables and the actual assembly.

Custom overmolded cable assemblies are a complete assembly that seamlessly combines the various parts of the cable and connector to meet customer needs. Molex designs overmolded cable assemblies capable of delivering 3 0 to 80 0a current ratings depending on the connector family. With the majority of movement between the cable and connector occurring at the cable exit overmolding improves performance and enhances the cable life. Overmolding a cable connector typically employs a two step process.

Onanon is able to custom design these parts to adhere to your ergonomic and aesthetic requirements. The first step is to apply an inner mold which is used to encapsulate the terminations and the cable wires as well as provide a support structure for the exterior or cosmetic outer mold. Whether you are looking for overmolded cable assemblies that can withstand harsh or demanding environments or have performance parameters that must be met for your industry the team at dc electronics will make it possible. Rugged contact design ensures longevity in demanding environments while the overmolded design tpe jacket and ip67 rating provide additional reinforcement.

Cable assemblies can make use of overmolded boots with resilient resins that provide strain relief. How are overmolded cable connectors created.